Investigation of Common Problems of Linear Guideway

　　直線(xiàn)導(dǎo)軌的精度也不盡相同，如機(jī)床行業(yè)，因其加工的工件請(qǐng)求精度較高，故而普通會(huì)選用H級(jí)以上的精細(xì)級(jí)直線(xiàn)導(dǎo)軌，而自動(dòng)化行業(yè)普通只是需求起到傳動(dòng)作用，精度的請(qǐng)求不高，普通常用以N級(jí)（普通級(jí)）居多。直線(xiàn)導(dǎo)軌選型要看工作臺(tái)的重量以及工作臺(tái)的大小，以便計(jì)算出要用導(dǎo)軌的大致型號(hào)及導(dǎo)軌長(zhǎng)度，有了大致的型號(hào)和長(zhǎng)度，下一步就要確認(rèn)滑塊的裝置尺寸，常用的滑塊有法蘭型和方型，而這兩種方式又分普通的與加長(zhǎng)的，假設(shè)承載較大，倡議選用加長(zhǎng)的滑塊。

　　The accuracy of linear guides is also different. For example, in machine tool industry, because of the higher precision of workpiece request, fine linear guides above class H are usually chosen, while in automation industry, the demand of accuracy is not high, and N level is commonly used. The selection of linear guideway depends on the weight of the worktable and the size of the worktable first, so as to calculate the approximate type and length of the guideway to be used. With the approximate type and length, the next step is to confirm the device size of the slider. The commonly used sliders are flanged and square. These two methods are divided into ordinary and lengthened ones. Assuming that the load is large, it is advisable to choose the lengthened slider. 。

　　直線(xiàn)導(dǎo)軌假如生銹怎樣處理又如何防銹

　　How to deal with and prevent the rust of linear guideway if it is rusty

　　直線(xiàn)導(dǎo)軌、直線(xiàn)軸作為設(shè)備的中心部件之一，它的功用是起導(dǎo)向和支承作用。為了保證機(jī)器有較高的加工精度，請(qǐng)求其導(dǎo)軌、直線(xiàn)具有較高的導(dǎo)向精度和良好的運(yùn)動(dòng)平穩(wěn)性。

　　As one of the central parts of the equipment, the linear guideway and the linear axis play a guiding and supporting role. In order to ensure that the machine has a higher processing accuracy, it is requested that the guide rail and straight line have a higher guiding accuracy and good motion smoothness.

　　設(shè)備在運(yùn)轉(zhuǎn)過(guò)程中，由于被加工件在加工中會(huì)產(chǎn)生大量的腐蝕性粉塵和煙霧，基這些煙霧和粉塵長(zhǎng)期大量堆積于導(dǎo)軌、直線(xiàn)軸外表，對(duì)設(shè)備的加工精度有很大影響，

　　During the operation of the equipment, due to the large amount of corrosive dust and smoke produced by the processed parts in the processing, the smoke and dust accumulated on the surface of the guide rail and straight axis for a long time, which has a great impact on the processing accuracy of the equipment.

　　并且會(huì)在導(dǎo)軌直線(xiàn)軸外表構(gòu)成蝕點(diǎn)，縮短設(shè)備運(yùn)用壽命。為了讓機(jī)器正常穩(wěn)定工作，確保產(chǎn)品的加工質(zhì)量，要認(rèn)真做好導(dǎo)軌、直線(xiàn)軸的日常維護(hù)。

　　And it will form corrosion spots on the outer surface of the straight axis of the guide rail, thus shortening the service life of the equipment. In order to make the machine work normally and steadily, and to ensure the quality of the products, it is necessary to do a good job in daily maintenance of the guide rail and straight axis.

　　清潔導(dǎo)軌請(qǐng)準(zhǔn)備——干棉布、光滑油。例如：雕琢機(jī)的導(dǎo)軌分為直線(xiàn)導(dǎo)軌、滾輪導(dǎo)軌。直線(xiàn)導(dǎo)軌的清潔：把激光頭挪動(dòng)到較右側(cè)(或左側(cè))，找到直線(xiàn)導(dǎo)軌，

　　Clean the guide way, please prepare - dry cotton cloth, smooth oil. For example, the guide rail of the carving machine is divided into linear guide rail and roller guide rail. Cleaning of linear guideway: First, move the laser head to the right (or left) side to find the linear guideway.
                           

　　用干棉布擦拭直到光亮無(wú)塵，再加上少許光滑油(可采用縫紉機(jī)油，切勿運(yùn)用機(jī)油)，將激光頭左右漸漸推進(jìn)幾次，讓光滑油平均散布即可。

　　Wipe the laser head with dry cotton cloth until it is bright and dustless, and add a little smooth oil (sewing oil can be used, do not use oil). Push the laser head around several times, so that the smooth oil can be spread evenly.

　　直線(xiàn)導(dǎo)軌的清潔：把橫梁挪動(dòng)到內(nèi)側(cè)，翻開(kāi)機(jī)器兩側(cè)端蓋，找到導(dǎo)軌，用干棉布把兩側(cè)導(dǎo)軌與滾輪接觸的擦拭潔凈，再挪動(dòng)橫梁，把剩余清潔潔凈。

　　Cleaning of linear guideway: Move the crossbeam to the inside, open the end caps on both sides of the machine, find the guideway, wipe the center of the contact between the two side guideways and the roller with dry cotton cloth, then move the crossbeam, and clean the remaining center.

　　那該如何防銹呢，

　　How to prevent rust?

　　直線(xiàn)導(dǎo)軌之所以會(huì)呈現(xiàn)生銹的現(xiàn)象，主要還是由于我們對(duì)其的理解不夠，正常直線(xiàn)導(dǎo)軌在出廠(chǎng)之前，都需求對(duì)其外表停止防銹油的擦拭，

　　The main reason for the rusting of linear guides is that we don't understand them well enough. Normal linear guides need to stop wiping the rust-proof oil before they leave the factory.

　　但是，在運(yùn)用一段時(shí)間之后，其還是會(huì)呈現(xiàn)比擬嚴(yán)重的生銹現(xiàn)象。

　　However, after a period of time, it will show a serious rusting phenomenon.

　　我們?cè)谕戤呏本€(xiàn)導(dǎo)軌的運(yùn)用后，還需求再次的在其外表涂抹防銹油，這點(diǎn)關(guān)于防銹來(lái)說(shuō)是十分重要的，固然在出廠(chǎng)的時(shí)分應(yīng)涂抹過(guò)，在運(yùn)用的過(guò)程中，

　　After we have finished the application of linear guideway, we need to apply anti-rust oil on its surface again. This is very important for anti-rust. Of course, it should be smeared when it is out of the factory. In the process of operation,

　　肯定會(huì)由于時(shí)間的推移而呈現(xiàn)蒸發(fā)，呈現(xiàn)生銹是必然的。

　　It will evaporate as time goes by, and rust is inevitable.

　　在對(duì)直線(xiàn)導(dǎo)軌涂抹防銹油之后，應(yīng)該將其放置在常溫的倉(cāng)庫(kù)中，并不能夠和腐蝕性的物體混和放置，也不可以將暫時(shí)不運(yùn)用的直線(xiàn)導(dǎo)軌，

　　After applying rust-proof oil to the linear guideway, it should be placed in the warehouse at room temperature. It can not be mixed with corrosive objects, nor can it be temporarily unused linear guideway.

　　直接的寄存在倉(cāng)庫(kù)的空中上，由于空中會(huì)加快防銹油的蒸發(fā)，所以這點(diǎn)需求大家在運(yùn)用的時(shí)分多加留意。

　　Direct storage in the air warehouse, as the air will speed up the evaporation of rust-proof oil, so we need to pay more attention to this point in the use of time.

　　如何提早發(fā)現(xiàn)直線(xiàn)導(dǎo)軌在運(yùn)用中的問(wèn)題

　　How to discover the problems of linear guideway in operation in advance

　　直線(xiàn)導(dǎo)軌可以按照給定的方向來(lái)做往復(fù)直線(xiàn)運(yùn)動(dòng)，假如按照其抵觸性質(zhì)而定，那么可以分為滑動(dòng)抵觸導(dǎo)軌、滾動(dòng)抵觸導(dǎo)軌、彈性抵觸導(dǎo)軌等等。

　　Linear guideways can move in a given direction in a reciprocating straight line. If they are determined by the nature of their collision, they can be divided into sliding collision guideways, rolling collision guideways, elastic collision guideways and so on.

　　通常在運(yùn)轉(zhuǎn)中會(huì)呈現(xiàn)不良的云狀狀況。

　　Usually there are bad clouds in operation.

　　特別是一些國(guó)產(chǎn)的導(dǎo)軌間隙比擬大，導(dǎo)軌就會(huì)向側(cè)邊擺動(dòng)，這樣滑塊之間就會(huì)構(gòu)成不良的噪音，因此，技術(shù)人員必需要對(duì)直線(xiàn)導(dǎo)軌軸承的“缺點(diǎn)信號(hào)”

　　Especially when the gap of some domestic guideways is comparatively large, the guideways will swing to the side, so that bad noise will be formed between the sliders. Therefore, technicians must have the "defective signal" of linear guideway bearings.

　　堅(jiān)持高度警覺(jué)，較好可以應(yīng)用聽(tīng)覺(jué)辨識(shí)得出來(lái)。

　　Stick to a high level of alertness, it is best to use auditory recognition.

　　跟著直線(xiàn)導(dǎo)軌市場(chǎng)的需求量不時(shí)添加，國(guó)內(nèi)呈現(xiàn)了眾多的產(chǎn)品，其需求量也在不時(shí)上升，在運(yùn)轉(zhuǎn)過(guò)程中需求防止直線(xiàn)導(dǎo)軌發(fā)作缺點(diǎn)，但是，

　　With the increasing demand of the linear guide market, many high-grade products have appeared in China, and their demand is rising from time to time. In the process of operation, the demand prevents the shortcomings of the linear guide.

　　需求定時(shí)對(duì)直線(xiàn)導(dǎo)軌停止防止銹蝕的作業(yè)，并涂以礦物油后再停止操作

　　Stop rust-proof operation on straight-line guide at regular intervals and apply high-quality mineral oil before stopping operation.

　　直線(xiàn)導(dǎo)軌如何防塵

　　How to Prevent Dust on Linear Guideway

　　一，專(zhuān)用伸縮防塵罩

　　1. Special telescopic dust cover

　　在運(yùn)用環(huán)境惡劣的場(chǎng)所，有些型號(hào)備有專(zhuān)用軟式伸縮防塵罩和專(zhuān)用防塵蓋。細(xì)致內(nèi)容和密封墊片標(biāo)志的有關(guān)闡明，請(qǐng)參照各種產(chǎn)品的相應(yīng)任選配件(防塵)項(xiàng)目。

　　In places with harsh operation environment, some models are equipped with special flexible dust-proof cover and special dust-proof cover. Please refer to the relevant optional parts (dust-proof) items of various products for detailed content and explanation of seal gasket marks.

　　另外，當(dāng)需求在易于遭受切削屑和切削液噴濺影響的環(huán)境中運(yùn)用時(shí)，倡議運(yùn)用軟式圓形伸縮罩來(lái)維護(hù)整個(gè)系統(tǒng)，或運(yùn)用大型伸縮防塵罩

　　In addition, when the demand is applied in an environment prone to cutting chip and cutting fluid splashing, it is advisable to use soft circular telescopic cover to maintain the whole system, or to use large telescopic dust cover.

　　二，直線(xiàn)運(yùn)動(dòng)系統(tǒng)的專(zhuān)用密封墊片

　　2. Special Sealing Gasket for Linear Motion System

　　為進(jìn)步防塵才能，在各直線(xiàn)導(dǎo)軌系統(tǒng)中備有高耐磨損性的特殊合成橡膠制造的密封墊片，以及(層疊式接觸刮板等)和清潔環(huán)等配件。

　　In order to improve dust-proof ability, special synthetic rubber gaskets with high wear resistance, as well as (cascade contact scrapers, etc.) and cleaning rings are equipped in the linear guide system.